Automotive & Mobility
Engineering and technology partner for global automotive OEMs, Tier 1 suppliers, and EV specialists vehicle body, powertrain, ADAS, electrification, manufacturing, and quality systems delivered across 20 countries.
Engineering the Future of Automotive and Mobility
The Defining Automotive Engineering Challenges — and How EMUG Tech Solves Them
The automotive industry is navigating its most complex transformation in a century: simultaneous electrification, software-defined vehicle architecture, ISO 26262 functional safety mandates, UNECE R155 cybersecurity regulation, and global supply chain pressure. EMUG Tech partners with automotive OEMs and Tier 1 suppliers across 20 countries to deliver engineering capability, digital tools, and quality systems that compress development time, improve manufacturing quality, and secure regulatory compliance.
EMUG Tech's automotive teams work inside programmes, in the tools, on the data. NX Open and CATIA CAA developers. ISO 26262 functional safety engineers. IATF 16949 quality specialists. LS-DYNA crash engineers. Teamcenter PLM architects. dSPACE HIL test engineers. All in one automotive practice, across all vehicle domains, available for your programme.
AUTOMOTIVE ENGINEERING SOLUTIONS BY DOMAIN
Select a domain tab to explore EMUG Tech's engineering scope, simulation methods, tools, and standards coverage — across body and BIW, powertrain, ADAS and E/E, EV platform, manufacturing, and quality and compliance.
Body Engineering & BIW
CAD engineering in NX and CATIA V5 — outer panels, closures, roof systems, sunroof. NX Open and CATIA CAA automation. Teamcenter Vis full-vehicle DMU. AI surface and weld inspection. GD&T and gap-flush DMS. IATF 16949 PFMEA, control plan, and PPAP.
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Powertrain & Driveline
NVH (Nastran, Abaqus), fatigue and durability (nCode, FEMFAT), underhood thermal CFD (Star-CCM+), multi-body dynamics (Adams), hybrid integration, machining OEE AI analytics, and powertrain variant BOM in Teamcenter.
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ADAS & E/E Systems
ISO 26262 ASIL A-D: HARA, FMEDA, HIL/SIL, MC/DC, fault injection, TUV/SGS support. AUTOSAR Classic and Adaptive. UNECE R155 and R156. ASPICE Level 2-3. dSPACE, Vector CANoe, Simulink.
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Electrification & EV Platform
Battery thermal FEA and CFD, pack structural analysis, BMS and VCU ISO 26262, charging compliance (CCS, CHAdeMO, GB/T, ISO 15118), UNECE R100, AI SoH and range prediction.
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Manufacturing & Tooling
BIW tooling (NX), welding fixtures, robot OLP (KUKA, Fanuc, ABB), DELMIA simulation, NC/CNC programming, AI computer vision inspection, predictive maintenance for press and weld lines, VDA 6.3 process audit.
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CAE & CFD Simulation
Crash — LS-DYNA (Euro NCAP, FMVSS). NVH and durability — Nastran, Abaqus. Fatigue — nCode. Aerodynamics and thermal — Star-CCM+, Fluent. Vehicle dynamics — Adams. CAE automation, HPC management, PLM V&V evidence archiving.
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Quality & Compliance
IATF 16949 gap assessment and QMS implementation. VDA 6.3 process audit (2023 ed.). PPAP Level 1-5. AIAG-VDA FMEA. EU type approval and UNECE compliance. CSR: Ford Q1, VW Group, Stellantis, GM BIQS, Renault.
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GLOBAL AUTOMOTIVE REACH
Automotive OEMs and Tier 1 Suppliers Across Passenger Car Commercial and EV Programmes
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Vehicle Development Programmes Across Body Powertrain ADAS Electrification and Manufacturing
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Countries Across Europe Asia-Pacific the Middle East Americas and Africa
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The EMUG TURBO Engagement Model — How EMUG Tech Delivers Automotive Programmes
TURBO aligns every automotive programme to the specific vehicle gate structure and APQP milestone calendar — engineering outcomes and quality KPIs measured against automotive industry benchmarks from the first day of engagement.
1
TARGET
Programme alignment and scoping — vehicle architecture (BEV, HEV, FCEV, ICE), development phase (concept through SOP), applicable IATF 16949 CSR requirements (Ford Q1, VW Group, Stellantis), PLM environment, SAP configuration, and APQP milestone calendar. Engineering KPIs and gate deliverables defined from day one.
2
UNIFY
Digital thread and engineering ecosystem integration — connecting CAD (NX, CATIA V5/V6, Creo), PLM (Teamcenter, 3DEXPERIENCE), CAE, SAP PP/QM, and MES. Building the digital thread from design intent through EBOM, MBOM, and manufacturing execution — eliminating manual data handoffs that cause BOM errors, quality escapes, and delays at SOP.
3
REALISE
Solution deployment — PLM modernisation, CAD and CAE automation (NX Open, CATIA CAA), AI programmes (BIW vision inspection, predictive maintenance for press and machining lines), embedded software and ADAS verification (ISO 26262, ASPICE, HIL/SIL), IATF 16949 QMS implementation, and VDA 6.3 process improvement across all vehicle domains.
4
BENCHMARK
Automotive KPI measurement — ECO cycle time, BOM accuracy, first-pass yield, defect PPM, PPAP first-time approval rate, OEE, ISO 26262 assessment outcome, and EU type approval first-submission success rate. Outcomes benchmarked against EMUG's automotive programme database and industry standards per gate.
5
OPTIMISE
Continuous programme evolution — next-wave AI and automation use cases from programme data, pilot solutions scaled to full vehicle programme or multi-plant, and engineering team capability built through structured knowledge transfer — ensuring lasting digital competence rather than permanent consulting dependency.
AUTOMOTIVE ENGINEERING DOMAIN CAPABILITIES
Body & BIW Engineering
Powertrain & Driveline
ADAS & Embedded Systems
EV Platform Engineering
CAE & CFD Simulation
Manufacturing Engineering
IATF 16949 Quality Systems
ISO 26262 Functional Safety
VDA 6.3 Process Audit
Teamcenter & 3DEXPERIENCE
UNECE R155 Cybersecurity
EU Type Approval Support
Body & BIW Engineering
Powertrain & Driveline
ADAS & Embedded Systems
EV Platform Engineering
CAE & CFD Simulation
Manufacturing Engineering
IATF 16949 Quality Systems
ISO 26262 Functional Safety
VDA 6.3 Process Audit
Teamcenter & 3DEXPERIENCE
UNECE R155 Cybersecurity
EU Type Approval Support
Industry Challenges We Solve
The automotive industry is simultaneously managing electrification, software-defined vehicles, functional safety mandates, cybersecurity regulation, and global supply chain pressure — against programme schedules that have not expanded. Hover any challenge to see how EMUG Tech responds.
01 — Vehicle Engineering
Multi-CAD complexity across NX, CATIA, and Creo
Multi-platform CAD automation and PLM integration — NX Open, CATIA CAA, and Creo Toolkit in the same programme, connecting all platforms to Teamcenter or 3DEXPERIENCE with JT-based DMU and cross-CAD BOM management.
02 — Functional Safety
ISO 26262 ASIL compliance for ADAS and EV systems
Complete ISO 26262 programmes — HARA, FMEDA, software verification to MC/DC structural coverage for ASIL D, fault injection testing, and TUV/SGS assessment support covering ASIL A through ASIL D.
03 — Electrification
Battery thermal management and high-voltage safety
Battery pack thermal FEA and CFD, structural analysis for enclosures, BMS and VCU functional safety (ISO 26262), charging interface compliance (CCS, CHAdeMO, GB/T, ISO 15118), and UNECE R100 type approval evidence.
04 — Manufacturing Quality
IATF 16949 compliance and PPAP first-time approval
IATF 16949 gap assessment and QMS implementation, AIAG-VDA FMEA, PPAP package review (Level 1-5), VDA 6.3 process audit (2023 edition), and AI computer vision inspection calibrated to IATF acceptance criteria.
05 — Regulatory
UNECE R155 cybersecurity and EU type approval
Cybersecurity management system (CSMS) design, TARA per ISO/SAE 21434, UNECE R155 and R156 compliance evidence, and EU/Japan/South Korea type approval submission support from a single engineering team.
06 — Digital Thread
PLM-SAP-MES digital continuity across global centres
Digital continuity connecting Teamcenter EBOM through MBOM to SAP PP and MES — eliminating manual BOM transfer and data re-entry that causes production launch errors, quality escapes, and engineering change delays at SOP.
Automotive Technology Ecosystem
CAD Platforms
- Siemens NX
- CATIA V5 / V6
- Creo Parametric
- Solid Edge
- SolidWorks
PLM Systems
- Teamcenter
- 3DEXPERIENCE
- Windchill
- ENOVIA
- DELMIA
CAE / Simulation
- LS-DYNA / RADIOSS
- Abaqus / Nastran
- MSC Adams
- Star-CCM+ / Fluent
- nCode / FEMFAT
Embedded & Safety
- dSPACE HIL
- Vector CANoe
- AUTOSAR Cl/Ad
- LDRA / Polyspace
- MATLAB / Simulink
ERP & AI
- SAP S/4HANA
- SAP QM / PP
- PyTorch / TensorFlow
- OpenCV / YOLO
- Azure / AWS ML
EMUG Tech's automotive capability covers every vehicle segment — passenger cars, commercial vehicles, EV platforms, two and three-wheelers, and off-highway equipment — across all major global automotive markets.
VEHICLE SEGMENT COVERAGE
Passenger Cars & SUVs
Full vehicle programme — body, interior, chassis, powertrain, ADAS, and E/E. NX and CATIA V5. Teamcenter and 3DEXPERIENCE. IATF 16949, ISO 26262, EU GSR, and EU type approval support.
Commercial Vehicles & Buses
Cab and body structural design and NVH, chassis and suspension, powertrain integration, fatigue for severe-duty cycles, FMCSA and UNECE regulatory compliance, and IATF 16949 QMS.
Electric Vehicle Platforms
Battery pack design and thermal management, power electronics and motor integration, high-voltage architecture, BMS and VCU ISO 26262, charging compliance (CCS, CHAdeMO, GB/T), and UNECE R100 type approval support.
Two, Three-Wheelers & Micro-mobility
Frame and body structural design, ICE and EV powertrain integration, embedded systems for connected mobility, regulatory compliance for Indian, European, and South-East Asian markets, and manufacturing tooling.
Off-Highway & Agricultural
Heavy structure FEA for earthmoving and lifting, powertrain for high-torque applications, hydraulic system design, cabin NVH and safety engineering, CE marking for machinery directive, and agricultural machine regulation compliance.
WHY EMUG TECH FOR AUTOMOTIVE
Engineering Solutions by Domain — Select a Domain
Engineering Scope
- Body-in-white — outer panels, roof, floor, pillars
- Closures — doors, hood, deck lid, tailgate, sunroof
- Sealing, drainage, and gap-flush management
- Vehicle packaging and space claim analysis
- Full-vehicle DMU — clash and clearance automation
- GD&T and dimensional management (DMS)
- Design for assembly and design for manufacturing
Simulation and AI
- BIW stiffness and NVH — Nastran, Abaqus
- Crash and impact — LS-DYNA (Euro NCAP, FMVSS)
- Fatigue from road load — nCode DesignLife
- Stamping die-wear prediction ML
- AI surface defect and weld vision inspection
- Tolerance stack-up and variation analysis
Tools and Standards
- NX, CATIA V5/V6, Creo Parametric
- Teamcenter, 3DEXPERIENCE, Windchill
- IATF 16949 design validation
- AIAG-VDA FMEA and PPAP
- VDA 6.3 stamping process audit
NX Open
CATIA CAA
LS-DYNA
nCode
Engineering Scope
- Engine, transmission, and driveline design
- Exhaust system layout and thermal management
- Powertrain mounting and isolation design
- Hybrid and mild-hybrid integration
- Powertrain variant BOM in Teamcenter
- Supplier component integration
Simulation and Analysis
- NVH — tonal noise and structure-borne path
- Durability and fatigue — Abaqus, FEMFAT
- Underhood thermal CFD — Star-CCM+
- Multi-body dynamics — Adams
- Machining line OEE — predictive maintenance AI
Tools and Standards
- NX, CATIA V5, Creo for design
- MSC Nastran, Abaqus, Adams
- IATF 16949 design verification
- UNECE R85 engine power compliance
- EU CO2 Regulation 2019/631
Adams
FEMFAT
Star-CCM+
Abaqus
Engineering Scope
- ISO 26262 — HARA, FSC, TSR (ASIL A-D)
- Hardware design — FMEDA, diagnostic coverage
- Software — AUTOSAR Classic and Adaptive
- Embedded verification — unit through system
- Cybersecurity — TARA, CSMS (ISO/SAE 21434)
- OTA software update management (UNECE R156)
- ASPICE Level 2-3 process implementation
Verification and Testing
- HIL — dSPACE, NI VeriStand, ETAS
- SIL / MIL — Simulink, TargetLink back-to-back
- MC/DC structural coverage for ASIL D
- Fault injection — ECU and system level
- AUTOSAR BSW configuration and integration
- Vector CANoe for network and ECU testing
Standards
- ISO 26262 — ASIL A through D
- ASPICE — Level 2-3 assessment
- UNECE R155 — cybersecurity
- UNECE R156 — software updates
- UN R79 — ALKS automated lane keeping
- ISO/SAE 21434 — automotive cybersecurity
ISO 26262
ASPICE
dSPACE
R155
Engineering Scope
- Battery pack — cell, module, and pack design
- High-voltage architecture (400V and 800V)
- BMS and VCU architecture and software
- Charging system — OBC, DC fast charge
- Electric motor and inverter integration
- Climate management — battery and power electronics
- Regenerative braking system engineering
Simulation and AI
- Battery thermal FEA and CFD — Fluent, Star-CCM+
- Pack structural analysis — Abaqus
- Motor electromagnetic simulation
- AI-powered SoH and range prediction
- Thermal runaway propagation simulation
- Charging interoperability testing
Standards
- UNECE R100 — BEV safety regulation
- ISO 26262 — BMS and VCU functional safety
- IEC 62660 — battery test standards
- ISO 15118 — vehicle-to-grid communication
- GB/T 18487 — China charging standard
- UN R10 — EMC for electric vehicles
UNECE R100
ISO 26262
IEC 62660
GB/T
Engineering Scope
- BIW tooling — framing, hemming, welding fixtures
- Checking fixture design to VDA and AIAG standards
- Assembly station design — ergonomics and cycle time
- Robot offline programming (OLP) — KUKA, Fanuc, ABB
- DELMIA and Process Designer simulation
- NC/CNC programming for machined components
- Build books, visual aids, and standard work sheets
AI and Automation
- AI vision — BIW, weld, and paint defect detection
- Predictive maintenance — press, hemmer, weld robot
- Assembly torque and process SPC automation
- Factory layout simulation — throughput and OEE
- Digital twin of manufacturing line
- Automated PFMEA from production defect data
Tools and Standards
- NX for tooling; DELMIA for simulation
- VDA 6.3 manufacturing process audit
- AIAG PFMEA and control plan
- VDA 19 cleanliness standard
- ISO 45001 equipment safety
DELMIA
VDA 6.3
OLP
NX Tooling
Quality Systems
- IATF 16949:2016 gap assessment and QMS implementation
- AIAG-VDA FMEA — Design FMEA and Process FMEA
- PPAP package preparation — Level 1 through Level 5
- APQP programme management across all phases
- SPC and measurement system analysis (MSA)
- Internal audit programme and auditor training
- Supplier quality audit and development
Regulatory and V&V
- VDA 6.3 process audit — 2023 edition
- Design verification and validation — IATF, ISO 26262
- EU type approval test evidence compilation
- FMVSS and UNECE regulatory test programme
- EU GSR compliance for advanced safety systems
- Mock certification audit (pre-IATF 16949)
Customer-Specific Requirements
- Ford Q1 and Ford CSR compliance
- Volkswagen Group — VW, Audi, Porsche CSR
- Stellantis Supplier Quality Requirements
- GM BIQS quality excellence programme
- Mercedes-Benz Q-Standard compliance
- Renault-Nissan-Mitsubishi Alliance requirements
IATF 16949
VDA 6.3
PPAP
Ford Q1
Frequently Asked Questions
Answers from EMUG Tech's Automotive & Mobility Engineering Practice.
EMUG Tech delivers end-to-end automotive engineering across six domain clusters: vehicle body engineering and BIW — CAD automation in NX and CATIA, DMU, tooling design, AI surface inspection; powertrain and driveline — CAE simulation, NVH, durability, machining automation; ADAS, embedded software and E/E — ISO 26262 V&V (ASIL A-D), AUTOSAR, HIL/SIL, UNECE R155 cybersecurity; electrification and EV platform — battery thermal management, high-voltage safety, BMS functional safety; manufacturing engineering and tooling — BIW tooling, welding fixtures, robot OLP, DELMIA; and automotive quality systems — IATF 16949, VDA 6.3, PPAP, supplier development. Delivery from Hyderabad, Germany, and Dubai across 20 countries.
EMUG Tech delivers across all major automotive CAD platforms: Siemens NX (NX Open C++, Python, and Knowledge Fusion automation), CATIA V5 and V6 (CAA C++ workbench development and 3DEXPERIENCE automation), Creo Parametric (Creo Toolkit C/C++ and Pro/PROGRAM), and Solid Edge. PLM expertise covers Teamcenter — Active Workspace, EBOM/MBOM, CAD integration, SAP integration; 3DEXPERIENCE — ENOVIA EBOM/MBOM, DELMIA manufacturing process; and Windchill — PDMLink and MPMLink. Multi-CAD programmes running NX for body and CATIA for interiors within Teamcenter are an EMUG Tech specialty.
EMUG Tech delivers complete ISO 26262 programmes from concept through assessment: HARA, FSC, TSR derivation, hardware verification (FMEDA, diagnostic coverage, fault injection testing), software verification (requirements-based test cases, back-to-back MIL/SIL, MC/DC structural coverage for ASIL D), system integration and validation, and functional safety case documentation for TUV SUD, TUV Rheinland, or SGS assessment. ASPICE Level 2-3 process assessment is delivered alongside ISO 26262 programmes for ADAS clients.
EMUG Tech delivers: IATF 16949:2016 gap assessment identifying all clause and CSR gaps before the certification body audit; AIAG-VDA FMEA (Design and Process FMEA per 2019 Handbook); PPAP package review Level 1 through Level 5; VDA 6.3 process audit (third edition 2023) by qualified auditors; APQP programme management; internal auditor training; and supplier quality audit and development. CSR coverage includes Ford Q1, Volkswagen Group, Mercedes-Benz, BMW, Stellantis, GM BIQS, and Renault-Nissan.
EMUG Tech delivers UNECE R155 (CSMS) and R156 (SUMS) compliance engineering: cybersecurity management system design aligned to ISO/SAE 21434; threat analysis and risk assessment (TARA) — risk identification, attack path analysis, and treatment; cybersecurity concept and security goals derivation; SUMS design for OTA governance; penetration testing programme planning; and type approval evidence package for EU, Japan, and South Korea authority submission.
EMUG Tech’s EV engineering covers: battery system — cell and module selection, pack structural design, thermal management (CFD and FEA); high-voltage system architecture — 400V and 800V design, HV safety, isolation monitoring; functional safety — BMS and VCU ISO 26262 (ASIL C and D); charging — OBC, DC fast charge, ISO 15118, GB/T for China; motor and inverter integration and thermal management; AI SoH and range prediction; and compliance — UNECE R100, IEC 62660, UN R10 EMC for EV.
EMUG Tech deploys: computer vision for BIW surface defects (dents, scratches, waviness) at sub-millimetre resolution; weld quality inspection (spot, MIG, laser) for bead geometry and porosity; paint shop defect detection (orange peel, cratering, dirt, runs) at line speed; assembly inspection for part presence, orientation, and fastener torque; and predictive maintenance for press lines, hemming stations, weld robots, and machining centres using vibration, current, temperature, and acoustic sensor data. All models validated against IATF 16949 acceptance criteria.
EMUG Tech delivers automotive engineering across 20 countries: Europe — Germany, France, UK, Netherlands, Sweden, Italy, Spain, Czech Republic, Poland; Asia-Pacific — India, Japan, South Korea, China, Thailand, Malaysia; Middle East — UAE, Saudi Arabia, Qatar; Americas — USA, Canada, Mexico, Brazil; Africa — South Africa, Nigeria, Kenya. Engineering delivery from Hyderabad, Germany, and Dubai with on-site support at OEM and Tier 1 facilities globally. Vehicle coverage: passenger cars, commercial vehicles, EV platforms, two and three-wheelers, and off-highway.
25+ Automotive Clients. 50+ Vehicle Programmes. 20 Countries.
Connect with EMUG Tech's automotive engineering specialists to discuss your vehicle programme requirements — body, powertrain, ADAS, EV, manufacturing, quality, or PLM and digital backbone.
Advancing industries requires reimagining how products are designed, built and optimized at scale.
Automotive & Mobility
Engineering solutions for electric vehicles, connected mobility platforms, and next-generation automotive product development.
Aerospace & Defense
Advanced engineering support for aerospace and defense programs, ensuring safety, precision, and performance.
Industrial & Heavy Engineering
Engineering expertise for heavy machinery, industrial equipment, and complex mechanical systems development.
Manufacturing & Smart Factory
Smart manufacturing solutions enabling Industry 4.0 automation, digital factories, and efficient production systems.
Energy & Sustainability
Engineering solutions supporting renewable energy systems, sustainable infrastructure, and efficient power technologies.
Rail, Transportation & Infrastructure
Engineering services for rail systems, transportation networks, and large-scale infrastructure development projects.
Consumer Products & Appliances
Product engineering for consumer electronics and appliances focused on innovation, quality, and reliability.
Hi-Tech, Electronics & Semiconductors
Engineering solutions for semiconductor technologies, electronics design, and high-tech product innovation.
Aerospace Manufacturing & MRO
Engineering support for aerospace manufacturing, maintenance, repair, and aircraft lifecycle management.
Emerging & Future Industries
Engineering and digital innovation enabling next-generation technologies and future-focused industry development.
Build Smarter. Deliver Faster. Quality Without Compromise.
Partner with EMUG Tech to transform your automotive engineering and manufacturing operations from vehicle body and powertrain through ADAS, EV platforms, manufacturing tooling, and IATF 16949 quality systems, delivered across 20 countries using the EMUG TURBO Automotive Engagement Model.
