EMUG - CAD, CAE, PLM, AI and smart manufacturing expertise from EMUG 25 years of engineering excellence
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About Us

EMUG is a 25+ Years experienced trusted engineering CAD, CAE, PLM Solution partner helping global OEMs and manufacturers accelerate product development through specialized design, engineering and digital engineering solutions.

Mechanical Design & CAD Engineering Services - EMUG
Automotive & Mobility
CAD CAE mechanical engineering services for automotive OEMs and electric vehicle product development.
Aerospace & Defense
Aerospace structural analysis and defense systems engineering services for global OEM programs.
Industrial & Heavy Engineering
Mechanical design and engineering services for heavy industrial equipment and complex machinery.
Manufacturing & Smart Factory
Smart manufacturing digital engineering and Industry 4.0 factory automation solutions.
Aerospace Manufacturing & MRO

Aerospace manufacturing engineering and aircraft maintenance repair overhaul MRO support.

Rail, Transportation & Infrastructure
Rail systems and transportation infrastructure mechanical engineering design services.
Consumer Products & Appliances
Product design and engineering services for consumer electronics and home appliances manufacturers.
Hi-Tech, Electronics & Semiconductors
Electronics product engineering and semiconductor design services for hi-tech manufacturers.
Energy & Sustainability
Renewable energy systems and sustainable infrastructure mechanical engineering services.
Emerging & Future Industries

Engineering Resource Augmentation

Scale your engineering capacity instantly with pre-qualified domain experts. EMUG provides dedicated engineers and scalable teams that integrate seamlessly into your product development programs.

Domain-Experts

Industry-specialized engineering talent

Seamless Integration

Works within your engineering workflows

Global Delivery

Support for worldwide engineering programs

Engineering Resource Augmentation at EMUG Engineering

Custom Engineering Platforms

Build bespoke engineering web applications, product configurators, PLM-integrated portals, knowledge platforms, and design-to-manufacture interfaces — replacing spreadsheets and manual processes with governed digital platforms integrated with your PLM and SAP systems using the EMUG STACK Framework.

Custom Engineering Platforms for Engineering and Manufacturing Organisations

Custom Engineering Platforms for Engineering and Manufacturing Organisations

Custom engineering platforms are bespoke web applications and digital tools built to solve specific engineering workflow problems that off-the-shelf software cannot address — product configurators enforcing engineering compatibility rules, PLM portals giving non-PLM users governed access to design data, knowledge platforms making corporate standards searchable, and analytics dashboards replacing manual engineering status reporting. EMUG Tech develops custom engineering platforms for automotive OEMs, aerospace manufacturers, industrial equipment producers, and engineering services firms across 20 countries using the EMUG STACK Framework.

The business case for a custom engineering platform is typically straightforward: an engineering organisation has a workflow that matters enough to be done carefully but is currently managed through a combination of Excel spreadsheets, email, and informal processes that produce errors, create data silos, and cannot scale as the programme or team grows. When no available commercial software addresses the specific engineering workflow at an acceptable cost and integration depth, a custom platform built for the specific requirement delivers better value. EMUG STACK identifies when custom development is justified and delivers it with the PLM and SAP integration that makes the platform useful from day one.

CORE CAPABILITIES

EMUG Tech's custom engineering platform development capability spans seven specialised platform types — from product configurators and PLM-integrated portals through engineering knowledge platforms, analytics dashboards, design-to-manufacture interfaces, legacy application migration, and mobile and field engineering applications.

Product Configurator Platforms

Web-based product configuration platforms enforcing engineering compatibility rules at commercial quotation — guiding sales and application engineers through valid option combinations, preventing non-buildable configurations, and feeding validated configuration data to PLM BOM and SAP sales order automatically. Rules engine integration for complex variant logic. CPQ and ERP integration for commercial and manufacturing workflow connection.
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PLM-Integrated Engineering Portals

Web portals providing governed access to PLM engineering data without PLM client licences — drawing and document viewing, BOM interrogation, change status tracking, and engineering data search for manufacturing, quality, procurement, and supplier users. Role-based access control aligned to PLM governance policy. Active Directory SSO. Teamcenter, Windchill, and 3DEXPERIENCE REST API integration.
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Engineering Knowledge and Standards Platforms

Searchable engineering knowledge platforms replacing shared drive standards libraries and email-based knowledge transfer — full-text and semantic search across corporate standards, design guidelines, lessons learned, and engineering decisions. PLM document integration for live standards content. Knowledge contribution workflow for engineering team subject matter experts.
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Engineering Analytics and Programme Dashboards

Real-time engineering programme dashboards extracting data directly from PLM and SAP — design maturity tracking (open actions, DMU status, check results), ECO cycle time analytics, BOM completeness by milestone, and engineering KPI trending across programmes. Eliminating weekly manual PowerPoint status reporting. Role-specific views for engineering managers, programme directors, and executives.
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Design-to-Manufacture Interfaces

Web applications bridging engineering design data to manufacturing execution — generating work instructions and operation sheets from PLM process plan data, providing manufacturing teams with current BOM and drawing access without PLM licences, and capturing as-built data for PLM record update. MES integration for production order connection. PDF generation for shop floor document delivery.
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Legacy Engineering Application Migration

Replacing aging engineering desktop applications with modern, maintainable web platforms — requirements analysis of the legacy application, data migration with zero data loss from legacy database to modern schema, feature-complete web application rebuild, and user training for the migrated platform. Eliminates IT support burden for unsupported legacy software and unblocks modern PLM and SAP integration.
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Mobile and Field Engineering Applications

Mobile web applications for engineering and field teams working away from desktop CAD and PLM environments — maintenance inspection data capture with PLM and SAP PM integration, field measurement and as-built data collection, quality inspection checklists with SAP QM result posting, and engineering reference data access with offline capability for low-connectivity field environments.
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KEY METRICS

Custom Engineering Platforms Delivered Across Product Configurator Portal and Analytics Types
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Average Reduction in Manual Process Steps After Custom Engineering Platform Deployment
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Countries Where EMUG Tech Delivers Custom Engineering Platform Programmes
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The EMUG STACK Framework — Our Custom Engineering Platform Delivery Methodology

EMUG designs and delivers all custom engineering platform programmes using the EMUG STACK Framework — five phases covering Scope, Technical, Assemble, Confirm, and Keep. STACK delivers working software every two weeks through iterative sprints with engineering stakeholder review — ensuring the platform being built matches real engineering workflow requirements rather than requirements documented months before the platform is seen working.
1

SCOPE

Requirements definition and technology selection — structured discovery workshops with engineering stakeholders to define the complete functional specification: user roles and access levels, core features and workflows the platform must support, data sources (PLM, SAP, CAD systems, databases), integration requirements, performance and availability requirements, and regulatory or data governance constraints. Technology stack selection (frontend framework, backend language, database, hosting environment) based on the organisation's existing infrastructure and IT standards. Deliverable: Functional Requirements Specification, User Story Map, and Technology Stack Architecture Decision.
2

TECHNICAL

Platform architecture and integration design — system architecture design covering frontend (React, Angular, or Vue.js), backend API layer (Python FastAPI, .NET Core, or Node.js), database design (PostgreSQL, SQL Server, or MongoDB), PLM integration layer (Teamcenter REST API, Windchill REST Services, 3DEXPERIENCE APIs), SAP integration (BAPIs, OData), authentication and authorisation (SSO, Active Directory, role-based access control), and deployment architecture (cloud, on-premise, or hybrid). Deliverable: System Architecture Document, Database Schema, API Specification, and Integration Design.
3

ASSEMBLE

Platform development, integration build, and unit testing — iterative development in 2-week sprints with regular stakeholder review checkpoints. Frontend component development, backend API implementation, database build, PLM and SAP integration development, authentication integration, and unit testing per module. Code review, static analysis, and security scanning at each sprint completion. End-to-end integration testing connecting all platform components and external system integrations. Deliverable: Feature-Complete Platform with Integration Test Results and Code Quality Report.
4

CONFIRM

Quality assurance, user acceptance testing, and performance validation — functional testing against every requirement in the specification, edge case and negative path testing, UI/UX usability testing with representative engineering users, performance testing under expected and peak load conditions, security penetration testing, and browser and device compatibility validation. User acceptance testing with engineering team leads and sponsors. Defect remediation and re-testing before production sign-off. Deliverable: QA Test Report, UAT Sign-Off, Performance Benchmark, and Security Assessment.
5

KEEP

Production deployment, user training, and ongoing support — platform deployment to production environment with data migration from any legacy system being replaced, go-live support during the first two weeks of production operation, role-specific user training for engineering and operations teams, administrator training for IT team ongoing management, complete technical documentation and source code handover, and optional ongoing support and enhancement programme for continuous platform development. Deliverable: Live Production Platform with Go-Live Report, Training Completion Record, and Source Code Handover.

CUSTOM ENGINEERING PLATFORM CAPABILITY MATRIX

Custom Engineering Platform TypeBusiness Problem SolvedTechnology StackKey Integrations
Product Configurator PlatformsSales and application engineering configuration errors eliminated. Quotation and order data automatically feeds engineering BOM and manufacturing.React or Angular frontend, Python/FastAPI backend, PostgreSQL database, rules engine (Drools or custom)PLM EBOM for configuration structure, SAP SD for order integration, SAP PP for manufacturing BOM, CPQ system integration
PLM-Integrated Engineering PortalsEngineering data accessible to non-PLM users without PLM licence cost. Supplier and customer data exchange governed through portal interface..NET Core or Node.js backend, React frontend, Teamcenter/Windchill REST API, role-based access controlTeamcenter Active Workspace API, Windchill REST Services, 3DEXPERIENCE REST, Active Directory SSO, SAP integration
Engineering Knowledge and Standards PlatformsEngineering knowledge democratised across skill levels. Standards compliance searchable. Lessons learned captured in structured, retrievable form.React frontend, Python FastAPI, Elasticsearch for knowledge search, PostgreSQL, file storage (S3/Azure Blob)PLM document management APIs, SharePoint integration, Active Directory authentication, CAD viewer integration
Engineering Analytics and Programme DashboardsProgramme engineering KPIs visible in real time. Manual PowerPoint status reporting eliminated. Design maturity tracked automatically from PLM data.React or Power BI embedded frontend, Python data pipeline, PostgreSQL data warehouse, PLM data connectorsTeamcenter/Windchill REST APIs for live PLM data, SAP OData for project and cost data, MES OPC-UA for production data
Design-to-Manufacture InterfacesEngineering-to-manufacturing data handover automated. Manufacturing team access to current design data without PLM licences. Shop floor instructions generated from PLM data.React frontend, .NET Core API, PLM REST API integration, PDF generation (ReportLab), MES REST API integrationPLM EBOM and MBOM APIs, SAP PP production orders, MES work order integration, shop floor display systems
Legacy Application Migration and ModernisationAging engineering applications replaced with modern, maintainable web platforms. Legacy data migrated with zero data loss. IT support burden eliminated.React or Angular SPA, Python or .NET Core backend, PostgreSQL, Docker containerisation, CI/CD pipelineLegacy database migration, API replacement for desktop integrations, SSO modernisation, PLM and SAP integration rebuild
EMUG's custom engineering platform programmes are calibrated for five key engineering and manufacturing sectors — with domain-specific engineering data models, PLM and SAP integration patterns, and compliance requirements built for each sector's platform environment.

INDUSTRY ALIGNMENT

Engineering automation services EMUG
Automotive OEMs & Tier 1 Suppliers

Product configurator platforms for complex vehicle option programmes eliminating build order errors. PLM portals giving manufacturing and quality teams drawing access without Teamcenter licences. Engineering analytics dashboards for programme design maturity tracking across global vehicle development programmes.

Aerospace & Defense

ITAR-compliant PLM data portals with strict access control for defense programme engineering data. Configuration management platforms for complex aircraft variant management. MRO work package management platforms connecting engineering data to maintenance execution. AS9100 evidence management platforms for design review records.

Industrial Machinery & Equipment

Product configurator platforms for engineer-to-order manufacturers replacing manual application engineering selection processes. Service and spare parts portals connecting field service teams to PLM product data. Customer self-service configuration portals for standard product option selection and quotation.

Energy, Oil & Gas

Asset management portals connecting SAP PM equipment records to PLM design documentation for maintenance teams. Inspection data capture mobile applications with SAP PM integration for field inspection workflows. Engineering document transmittal platforms for contractor and regulatory submission management.

High-Tech & Electronics

Engineering knowledge platforms for fast-cycle product development organisations capturing design decisions across short product lifecycles. Component lifecycle management portals tracking supplier obsolescence. Engineering analytics dashboards for high-frequency programme milestone tracking across concurrent product development programmes.

VALUE PROPOSITION
Platforms built for engineering domain requirements — not generic enterprise softwareEMUG STACK platforms are designed by developers who understand PLM data structures, CAD file formats, engineering BOM hierarchies, and manufacturing workflow requirements — producing custom platforms that handle engineering data correctly from day one rather than requiring extensive configuration to force generic business software into engineering workflows.
PLM and SAP integration built on stable, documented APIsEvery EMUG STACK platform that connects to PLM or SAP uses the system’s documented REST API or SDK — Teamcenter Services REST API, Windchill REST Services, 3DEXPERIENCE REST, and SAP OData services — rather than database direct access or screen scraping that breaks with every system upgrade. This ensures platforms remain operational as PLM and SAP systems are updated without requiring immediate platform rebuilds.
Iterative development with engineering stakeholder review every two weeksEMUG STACK Assemble phase delivers development in 2-week sprints with working software demonstrated to engineering stakeholders at each sprint review — giving engineering teams the opportunity to refine requirements based on what they see working rather than discovering misunderstandings at a single UAT session months into the programme.
Security and access control designed for engineering IP protectionCustom engineering platforms handle design data, manufacturing processes, and product specifications that represent core intellectual property. EMUG STACK platforms are built with role-based access control aligned to PLM data governance policies, Active Directory SSO integration, complete audit trails of data access and modification, and data residency configurations for ITAR and export control requirements.
Complete source code and technical documentation delivered to clientEvery EMUG STACK platform delivery includes complete source code in the client’s repository, technical architecture documentation, database schema documentation, API documentation, deployment runbook, and administrator guide — giving the engineering organisation and IT team full ownership and maintenance capability without permanent EMUG dependency.
Product configurator platforms eliminating engineering rework from sales errorsEMUG STACK product configurator platforms enforce engineering configuration rules at the point of commercial quotation — preventing sales teams from quoting technically impossible or incompatible option combinations that reach engineering as build orders requiring rework. Validated configuration data feeds PLM BOM and SAP manufacturing order automatically, eliminating the re-entry error that causes production build defects.
Frequently Asked Questions

Expert answers from EMUG Tech's Custom Engineering Platforms practice.

EMUG Tech develops six types of custom engineering platforms: product configurator platforms enforcing engineering configuration rules at commercial quotation with SAP and PLM integration; PLM-integrated engineering portals giving non-PLM users governed access to engineering data; engineering knowledge and standards platforms making corporate standards and lessons learned searchable; engineering analytics and programme dashboards showing real-time KPIs from PLM and SAP data; design-to-manufacture interfaces connecting engineering data to shop floor execution; and legacy application migration replacing aging engineering desktop applications with modern web platforms. All programmes follow the EMUG STACK Framework — five phases covering Scope, Technical, Assemble, Confirm, and Keep.
EMUG STACK is the five-phase custom engineering platform delivery methodology: Scope — requirements definition, user story mapping, and technology stack selection; Technical — system architecture, database schema, API specification, and integration design; Assemble — iterative development in 2-week sprints with stakeholder review, integration build, and unit testing; Confirm — QA testing, UAT, performance validation, and security assessment; Keep — production deployment, user training, source code handover, and optional ongoing support. STACK addresses the most common custom platform failure: starting development before requirements are sufficiently defined, discovering integration complexity mid-build, and delivering a platform that engineering teams cannot maintain independently after handover.
Technology stack selection is based on the organisation’s existing infrastructure, IT team capability, and platform performance requirements. Frontend frameworks: React (most common for engineering portals and dashboards), Angular (preferred in enterprise Microsoft environments), or Vue.js for simpler single-page applications. Backend: Python with FastAPI (preferred for data-intensive platforms and PLM integration), .NET Core (preferred in Microsoft enterprise environments), or Node.js (preferred for real-time features). Databases: PostgreSQL (default for transactional and analytical platforms), SQL Server (Microsoft environments), MongoDB (document-heavy platforms). Hosting: Azure, AWS, or GCP for cloud deployment, or on-premise Docker/Kubernetes for air-gapped and data residency requirements. EMUG Tech recommends the technology stack that best fits the client’s existing IT landscape rather than a single standard stack.
EMUG Tech integrates custom engineering platforms with PLM systems using the PLM’s documented REST API: Teamcenter Services REST API and Active Workspace API for item creation, BOM retrieval, document management, workflow triggering, and attribute read/write; Windchill REST Services (WNC) for part, document, and change management operations; and 3DEXPERIENCE REST APIs and widget APIs for 3DEXPERIENCE environments. The integration layer in the platform backend handles API authentication, data transformation between PLM data structures and the platform data model, caching of frequently accessed PLM data to reduce API call volume, error handling and retry logic for PLM API availability, and change event processing when PLM data updates need to be reflected in the platform.
A product configurator platform is a web application that guides sales, application engineering, or customers through the selection of a valid product configuration from a complex option set — enforcing engineering compatibility rules at the point of configuration rather than discovering invalid combinations when the order reaches engineering for build. Engineering organisations need a product configurator when: the product has more than 50 configuration options with interdependencies; sales teams regularly quote technically impossible or non-buildable configurations; order-to-engineering handover requires significant re-engineering to correct commercial errors; or the product family is large enough that no individual salesperson can hold the complete compatibility matrix in memory. EMUG STACK product configurators connect validated configurations to PLM BOM generation and SAP sales order creation automatically.
Custom engineering platforms handling design IP require security architecture designed from the Scope phase: role-based access control aligned to the PLM data governance policy defines which user groups can access which data categories; Active Directory or Azure AD SSO integration ensures platform authentication is managed through the organisation’s identity management system rather than a separate credential store; complete audit trails log every data access, export, and modification with user identity, timestamp, and data reference; data residency configuration ensures engineering IP is stored and processed in the correct geographic region for ITAR, GDPR, and export control compliance; and API-level access control ensures the platform only requests PLM data that the authenticated user is authorised to access according to PLM access control policies.
A focused single-function engineering platform — for example, a PLM data portal for non-PLM users or an engineering programme dashboard — typically delivers from Scope to Keep go-live in 12 to 20 weeks. A full-featured product configurator with SAP and PLM integration typically takes 20 to 36 weeks. A comprehensive custom engineering platform replacing a legacy application with complex data migration and multi-system integration typically takes 24 to 40 weeks. EMUG STACK Assemble phase delivers working software every 2 weeks — so engineering stakeholders see progress and can validate direction continuously rather than waiting for a single UAT event.
Custom engineering platform programmes are delivered across automotive OEMs and Tier 1 suppliers, aerospace and defense manufacturers, industrial machinery producers, energy companies, and engineering services firms in 20 countries: Germany, France, UK, Netherlands, Sweden, Italy, Spain, Poland, Czech Republic in Europe; India, Japan, South Korea, China, Malaysia, Thailand in Asia-Pacific; UAE and Saudi Arabia in the Middle East; USA, Canada, Mexico, Brazil in the Americas. Custom platform development from Hyderabad, Germany, and Dubai with on-site requirements workshop capability at client engineering facilities globally.

Build the Engineering Platform Your Off-the-Shelf Software Cannot Deliver.

Connect with EMUG Tech's platform development team to define your requirements, assess build vs buy for your specific engineering workflow, and scope your STACK Framework development programme.
Advancing industries requires reimagining how products are designed, built and optimized at scale.

Engineering Workflows Too Specific for Generic Software — Built Precisely for Yours.

Partner with EMUG Tech to build custom engineering platforms — product configurators, PLM portals, knowledge platforms, analytics dashboards, and design-to-manufacture interfaces built on your technology stack, integrated with PLM and SAP, with full source code delivery using the EMUG STACK Framework.
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