EMUG Completed 25 Years of Engineering Excellence in Mechanical Services
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About Us

A trusted engineering partner helping global OEMs and manufacturers accelerate product development through specialized design, engineering and digital engineering solutions.

Automotive & Mobility
Aerospace & Defense
Industrial & Heavy Engineering
Manufacturing & Smart Factory
Aerospace Manufacturing & MRO
Rail, Transportation & Infrastructure
Consumer Products & Appliances
Hi-Tech, Electronics & Semiconductors
Energy & Sustainability
Emerging & Future Industries

Engineering Resource Augmentation

Scale your engineering capacity instantly with pre-qualified domain experts. EMUG provides dedicated engineers and scalable teams that integrate seamlessly into your product development programs.

Domain-Experts

Industry-specialized engineering talent

Seamless Integration

Works within your engineering workflows

Global Delivery

Support for worldwide engineering programs

Quality, Testing & Validation

Plan and execute complete verification and validation programmes — design V&V, virtual testing, physical test support, regulatory compliance, and quality audits with requirements traceability from specification to certified test result using the EMUG VALID Framework.

Shaping the Future of Quality, Testing & Validation in Engineering

Quality, Testing & Validation for Engineering and Manufacturing

Quality, testing, and validation for engineering organisations covers the complete programme of verification and validation activities that confirm every product requirement is met before market release — design verification proving the design meets its specifications, design validation proving the product works in its intended use environment, virtual testing using simulation to explore the design space efficiently, physical testing producing the physical evidence that regulatory authorities require, and compliance engineering securing regulatory approval. EMUG Tech delivers quality, testing, and validation programmes for automotive OEMs, aerospace manufacturers, industrial equipment producers, and energy companies across 20 countries using the EMUG VALID Framework.

The cost of inadequate verification and validation is always higher than the cost of the V&V programme itself: field failures traceable to requirements that were never tested, regulatory submissions rejected because test evidence does not meet authority requirements, and IATF 16949 audit non-conformances from incomplete design validation records. EMUG VALID programmes are designed to avoid these outcomes — starting with a requirements traceability matrix that maps every requirement to a test method and acceptance criterion before a single test is run.

WHAT WE DELIVER

EMUG Tech's quality, testing, and validation capability spans five specialised service areas — design verification and validation, virtual testing, physical testing support, compliance and regulatory engineering, and process and quality audits — covering the complete V&V lifecycle from requirements through certification.

Design Verification & Validation

End-to-end V&V programme management — requirements traceability matrix from specification to test result, V&V Master Plan aligned to product development milestones, test method selection across virtual and physical approaches, non-conformance management, and certification-ready evidence packages stored in PLM. Covering IATF 16949, AS9100, ISO 26262, DO-178C, IEC 61508, and EU type approval.
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Virtual Testing

Simulation-based verification using FEA (ANSYS, Abaqus, Nastran), CFD (Fluent, Star-CCM+), multi-body dynamics (Adams), and hardware-in-the-loop (HIL), software-in-the-loop (SIL), and model-in-the-loop (MIL) environments. Virtual testing reduces physical prototype test cycles and identifies design issues at the simulation stage before physical hardware is built.
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Physical Testing Support

Physical test programme planning, execution support, and data management — rig and bench testing, environmental chamber (HALT, HASS, HALT), EMC and ESD, NVH and acoustic, structural durability and fatigue, crash and impact, and functional testing. Measurement system calibration verification, test procedure development, non-conformance management, and test data archiving in PLM.
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Compliance & Regulatory Engineering

Regulatory compliance strategy and submission support — gap assessment against applicable regulations (UNECE, EU type approval, FMVSS, EASA Part 21, FDA 510k, CE marking), test evidence package preparation for authority submission, technical file compilation, and submission management. First-time approval focus through pre-submission authority engagement.
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Process & Quality Audits

IATF 16949, AS9100, ISO 9001, and VDA 6.3 readiness assessment and gap closure support — mock audits, corrective action planning, PPAP preparation, and supplier quality audit for new supplier qualification and ongoing supplier development. Audit findings documented with specific gap evidence and corrective action requirements.
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KEY METRICS

Quality, Testing, and Validation Programmes Delivered Across Automotive Aerospace and Industrial
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Regulatory Standards and Authority Submission Frameworks Covered Across 20 Countries
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Countries Where EMUG Tech Delivers Quality Testing and Validation Programmes
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The EMUG VALID Framework — Our Quality, Testing & Validation Delivery Methodology

EMUG designs and delivers all quality, testing, and validation programmes using the EMUG VALID Framework — five phases covering Verify, Assess, Launch, Interpret, and Document. VALID ensures every V&V programme starts with a complete requirements traceability matrix, selects the right test methods for each requirement, manages non-conformances to root cause, and produces certification documentation that meets regulatory authority submission requirements.
1

VERIFY

Requirements review and test scope definition — analysing product requirements, design specifications, applicable standards (IATF 16949, AS9100, ISO 26262, DO-178C, IEC 61508, EU type approval), and regulatory requirements to define the complete verification and validation scope. Mapping every requirement to a test method, test level (component, subsystem, system), and acceptance criterion. Identifying test coverage gaps and regulatory submission requirements. Deliverable: Verification and Validation Master Plan with Requirements Traceability Matrix and Test Coverage Assessment.
2

ASSESS

Test method selection and programme planning — selecting the appropriate verification and validation methods for each requirement: simulation (FEA, CFD, MBS, HIL), physical test (rig, bench, proving ground, environmental chamber), inspection, or analysis. Resource planning covering test facility requirements, equipment calibration, test article procurement, and test schedule aligned to product development milestones. Risk assessment for safety-critical test events. Deliverable: Test Programme Plan with Method Selection, Resource Schedule, and Safety Risk Assessment.
3

LAUNCH

Test programme execution — virtual testing (CAE simulation, HIL, SIL, MIL), physical test execution (component rig, subsystem bench, vehicle test, environmental chamber, EMC), measurement system setup and calibration verification, test procedure execution, and real-time test data acquisition. Non-conformance management for test failures including root cause analysis support and re-test planning. Deliverable: Test Execution Records with Raw Data, Non-Conformance Register, and Test Status Report.
4

INTERPRET

Results analysis and findings assessment — analysing test data against acceptance criteria, correlating simulation predictions to physical test measurements, identifying root causes of test failures, assessing margin to requirement limits, and generating engineering findings that distinguish pass/fail from risk assessment for borderline results. Statistical analysis for reliability and durability test results. Deliverable: Test Results Analysis Report with Pass/Fail Assessment, Margin Analysis, and Engineering Findings.
5

DOCUMENT

Certification documentation and compliance submission — preparing verification and validation summary reports meeting regulatory authority submission requirements, type approval documentation, IATF 16949 design validation evidence, AS9100 design verification records, functional safety case documentation (ISO 26262, IEC 61508), and PLM-stored V&V evidence packages linked to the certified design revision. Deliverable: Certification-Ready V&V Documentation Package with Regulatory Authority Submission Support.

QUALITY, TESTING AND VALIDATION SERVICE OVERVIEW

Quality, Testing and Validation ServicePrimary Engineering OutcomeStandards and FrameworksIndustries Served
Design Verification & ValidationComplete V&V evidence for every product requirement. Requirements traceability from specification to test result. Regulatory submission documentation ready.ISO 26262, DO-178C/DO-254, IEC 61508, IATF 16949, AS9100, EU type approval, FDA design controlsAutomotive, Aerospace, Medical Devices, Industrial Machinery, Energy
Virtual TestingPhysical prototype test cycles reduced. Design issues identified at simulation stage. Test prediction accuracy validated against physical results.FEA (ANSYS, Abaqus, Nastran), CFD (Fluent, Star-CCM+), MBS (Adams), HIL/SIL/MIL simulation environmentsAutomotive, Aerospace, Industrial, Electronics, Energy
Physical Testing SupportPhysical test programmes executed with complete measurement integrity. Non-conformances managed to root cause. Test data traceable to certified design revision.Rig and bench testing, environmental chamber (HALT, HASS), EMC/ESD, NVH, durability, crash, fatigue testingAutomotive, Aerospace, Defense, Industrial, Electronics
Compliance & Regulatory EngineeringRegulatory approval secured on first submission. Compliance gap identified and resolved before authority submission. Market access achieved on programme schedule.UNECE regulations, FMVSS, EU type approval, CE marking, FDA 510(k), EASA Part 21, ITAR/EARAutomotive, Aerospace, Medical, Industrial, Electronics
Process & Quality AuditsQuality system gaps identified before certification audit. IATF 16949 and AS9100 readiness achieved. Supplier quality risk identified and mitigated.IATF 16949:2016, AS9100 Rev D, ISO 9001:2015, VDA 6.3 process audit, AIAG APQP, PPAP Level 3-5Automotive, Aerospace, Industrial, Energy, High-Tech
Quality Management System ImplementationCertified QMS deployed and audit-ready. First-time certification success. QMS integrated with PLM and SAP quality processes.IATF 16949, AS9100, ISO 9001, ISO 14001, ISO 45001, SAP QM configuration, PLM quality workflowsAll manufacturing sectors — automotive, aerospace, industrial, energy, electronics
EMUG's quality, testing, and validation programmes are calibrated for five key engineering sectors — with industry-specific standards expertise, regulatory authority knowledge, and V&V evidence frameworks pre-built for each sector's certification environment.

INDUSTRY ALIGNMENT

Quality testing validation services EMUG
Automotive OEMs & Tier 1 Suppliers

Complete V&V programmes for vehicle systems — IATF 16949 design validation, ISO 26262 functional safety verification, UNECE and EU type approval compliance, NVH and durability physical testing support, and PPAP preparation for customer submission. Supplier quality audit and development for Tier 2 and Tier 3 supply chain quality.

Aerospace & Defense

AS9100 Rev D quality management implementation and audit. DO-178C and DO-254 compliance for airborne software and hardware. EASA Part 21 design organisation approval support. Structural test programme planning and evidence management in Teamcenter for airworthiness certification. ITAR-compliant test data management for defense programmes.

Industrial Machinery & Equipment

CE marking compliance for Machinery Directive, Low Voltage Directive, and EMC Directive. ISO 9001 QMS implementation and certification support. IEC 61508 functional safety verification for safety-critical control systems. HALT and HASS environmental test programme support for equipment reliability qualification.

Energy, Oil & Gas

ATEX and IECEx compliance for explosive atmosphere equipment. Pressure equipment directive compliance and PED certification support. ISO 55001 asset management quality framework integration with V&V evidence management. Functional safety verification for safety instrumented systems per IEC 61511.

High-Tech & Electronics

CE marking technical file preparation for IEC 61000 EMC, Low Voltage Directive, and RoHS compliance. FCC and IC certification test programme support. IPC-A-610 acceptance criteria implementation and inspector training. RoHS and REACH substance compliance documentation management.

VALUE PROPOSITION
Engineering domain expertise across V&V, simulation, physical test, and complianceEMUG Tech’s quality, testing, and validation team combines mechanical engineering, systems engineering, and functional safety expertise — enabling EMUG to design V&V programmes that correctly match test methods to requirements rather than defaulting to the test methods the team is most familiar with.
Requirements traceability from specification to certified test resultEvery EMUG VALID programme builds and maintains requirements traceability from the original product specification through the verification method, test procedure, test result, and compliance evidence — stored in PLM as a complete verification case that satisfies IATF 16949 design validation, AS9100 design verification, ISO 26262 confirmation measures, and regulatory authority audit requirements.
Virtual and physical testing combined for efficient validation coverageEMUG VALID programmes combine virtual testing (FEA, CFD, HIL simulation) with targeted physical testing — using simulation to explore the design space and identify critical cases, then focusing physical test resource on the specific conditions that simulation cannot predict with sufficient confidence. This approach reduces physical test programme cost and duration without reducing validation evidence quality.
Regulatory compliance engineering for first-time submission successEMUG Tech’s compliance engineers have worked with UNECE, EU type approval, EASA, and FDA submission processes — understanding what regulatory authorities require in submissions and how to structure evidence packages that secure approval on first submission rather than triggering information requests that delay market access.
Supplier quality management and audit supportEMUG VALID process and quality audit programmes cover IATF 16949 readiness assessment and gap closure, VDA 6.3 process audits for automotive supplier evaluation, AIAG PPAP preparation support, and first-article inspection coordination — giving manufacturing organisations confidence in supplier quality before production launch and during ongoing supply chain management.
PLM-integrated V&V evidence managementEMUG VALID evidence packages are stored in PLM — Teamcenter, Windchill, or 3DEXPERIENCE — linked to the certified design revision, so every piece of verification and validation evidence is traceable to the specific product configuration it certifies. This PLM integration is the foundation of the design verification evidence that IATF 16949 and AS9100 audits require.
Frequently Asked Questions

Expert answers from EMUG Tech's Quality, Testing & Validation practice.

EMUG Tech delivers five quality, testing, and validation service areas: design verification and validation covering requirements traceability, test programme planning, and V&V evidence management; virtual testing including FEA, CFD, HIL, SIL, and MIL simulation; physical testing support for rig, bench, environmental, EMC, NVH, durability, and crash test programmes; compliance and regulatory engineering for UNECE, EU type approval, EASA, FDA, and CE marking submissions; and process and quality audits covering IATF 16949, AS9100, ISO 9001, and VDA 6.3. All programmes follow the EMUG VALID Framework — Verify, Assess, Launch, Interpret, Document.
EMUG VALID is the five-phase quality, testing, and validation delivery methodology: Verify — requirements review, V&V scope definition, and test coverage assessment; Assess — test method selection and programme planning with resource and schedule; Launch — virtual and physical test execution with non-conformance management; Interpret — results analysis, root cause assessment, and margin evaluation; Document — certification documentation and regulatory submission preparation. VALID ensures every product requirement has a verification method, every test has an acceptance criterion, every result is interpreted by an engineer, and every piece of evidence is stored in PLM linked to the certified design revision.
Design verification confirms that the design output meets the design input requirements — checking that what was designed matches what was specified. A verified design meets its specifications. Design validation confirms that the product meets user needs and intended use — checking that what was specified was the right thing to specify. A validated product works correctly in the hands of the intended user in the intended use environment. Both are required by IATF 16949 and AS9100: IATF 16949 clause 8.3.4.3 requires design and development validation; clause 8.3.4.4 requires prototype programme and 8.3.4.5 product approval. ISO 26262 functional safety requires both confirmation measures (verification) and validation tests (validation). EMUG VALID programmes design the complete V&V scope covering both.
EMUG VALID programmes use virtual testing (FEA, CFD, MBS, HIL simulation) to explore the design space efficiently — analysing a wide range of conditions, load cases, and configurations that would be prohibitively expensive to test physically. Physical testing is then focused on: validating the simulation model with physical measurements on representative hardware; testing conditions where simulation accuracy is insufficient (material fracture, complex contact, real-world environmental variability); and producing the physical test evidence that regulatory authorities require even when simulation predicts compliance. This combined approach reduces physical test programme cost and duration by 30 to 50 percent compared to purely physical test programmes for complex products.
EMUG Tech covers quality standards and regulations across the sectors it serves: automotive — IATF 16949:2016, ISO 26262 functional safety, UNECE vehicle regulations, EU type approval, FMVSS, AIAG APQP and PPAP, VDA 6.3 process audit; aerospace — AS9100 Rev D, DO-178C software, DO-254 hardware, EASA Part 21 design organisation approval, FAA certification support; industrial and energy — ISO 9001:2015, ISO 14001, ISO 45001, IEC 61508 functional safety, ATEX, CE marking (Machinery Directive, Low Voltage Directive, EMC Directive); medical — ISO 13485, FDA 21 CFR Part 820, IEC 62304 software; and electronics — IPC-A-610, RoHS, REACH, FCC, CE marking.
EMUG Tech’s process and quality audit service covers: IATF 16949 readiness assessment identifying gaps against the standard before the certification audit, with gap closure support and mock audit; AS9100 Rev D readiness assessment and gap closure; VDA 6.3 process audit of manufacturing processes for automotive supplier evaluation or self-assessment; AIAG PPAP preparation — reviewing PPAP package completeness for Level 3, 4, and 5 submissions before customer submission; first-article inspection coordination for new supplier qualifications; and supply chain quality audit for supplier development and qualification programmes. Audit findings are documented with specific gap evidence, corrective action requirements, and implementation timeline — not just a checklist score.
EMUG VALID V&V evidence is stored in PLM — Teamcenter, Windchill, or 3DEXPERIENCE — using the PLM system’s simulation and test result management objects: Teamcenter Simulation Manager for CAE results and test data storage; Windchill ProductPoint for test execution records; and 3DEXPERIENCE simulation objects for SIMULIA-generated results. Each V&V evidence package is linked to the specific design item revision it certifies, ensuring the verification evidence always references the correct product configuration. The requirements traceability matrix is maintained in PLM linking requirements to test methods, test results, and compliance status — providing the complete design verification record that IATF 16949 and AS9100 auditors expect.
Quality, testing, and validation programmes are delivered across automotive OEMs and Tier 1 suppliers, aerospace and defense manufacturers, industrial machinery producers, medical device companies, energy companies, and high-tech electronics firms in 20 countries: Germany, France, UK, Netherlands, Sweden, Italy, Spain, Poland, Czech Republic in Europe; India, Japan, South Korea, China, Malaysia, Thailand in Asia-Pacific; UAE and Saudi Arabia in the Middle East; USA, Canada, Mexico, Brazil in the Americas. Quality and testing programme delivery from Hyderabad, Germany, and Dubai with on-site programme support capability at client engineering and test facilities globally.

Start Your V&V Programme with a Plan — Not a Test.

Connect with EMUG Tech's quality and validation specialists to assess your V&V scope, map your requirements to test methods, and define your VALID Framework programme.
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Every Requirement. Every Test Method. Every Result. Every Certification.

Partner with EMUG Tech to plan and deliver your quality, testing, and validation programme — design verification, virtual and physical testing, regulatory compliance, quality audits, and PLM-integrated V&V evidence management using the EMUG VALID Framework.
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