Overview
Services
At e-MUG, we understand that manufacturing engineering is the backbone of any production process. Our team of experts is equipped with the knowledge and skills to provide a wide range of services
- Soft Tooling Drawings
- Costing
- Mold / Tool Design
- Fixture Design & Gauge Design
- Mold Flow Analysis
- Test Fixture Design
- Simulation Design (Ergonomic & Safety)
- Factory & Facility Design
- Assembly Validation
- NC/CNC Programming
- Offline Robot Programming
- Automotive BIW fixture and Closure Line Building
- Automation and Testing line designs
- Test Fixtures
- Welding Fixtures
- Quality Checking and Inspection fixtures
- Test Plans
With a focus on innovation and efficiency, we work closely with our clients to deliver cost-effective solutions that meet the highest standards of quality and performance.

Automotive
BIW WELDING FIXTURE
BODY SHELL- SIDE BODY, UNDER BODY, ENCLOSURES
SIDE BODY FRAMING STATIONS
GEO & RESPOT WELDING STATIONS
HEMMING,CHECKING & SETTING FIXTURES
ROBOTIC GRIPPERS
WELD GUN FOUL ANALYSIS

Design of BIW Tooling
Front Doors
Rear Doors
Body sides (Inner & Outer)
Fender
Roof
Floor
Engine Box
Dash Panel
Deck Lid
Hood
Rear Qtr Panel

Design of Welding Fixtures
Geo Station
Re–spot station
Loading Station
Passing table
Checking fixture
Marriage station
Hand Tools
Gun stands
Holding Fixtures
Repair Stations
Roller Hemming Fixtures
Grippers

Design of Stations
Framing Stations
Material handling
Underbody Stations
Hanging Stations
Welding & docking
Main Line Assembly Stations
Process Understanding
- Standards & Layout
- Plant Process Study
- Panel Build Sequence
- Feasibility Study
- Ergonomics
- M-T-M time analysis for manual workplaces
- Analysis of cycle time


Concept Design
- Preliminary Fixture Design
- The concept for Welding Fixtures
- Iterative Design with Simulation
- Conveyers, Gun Study, Grippers, Hemming Beds
Simulation
- Reachability & Feasibility Study
- Layout Optimization
- Gun Selection & Mounting
- Fixture Validation & Kinematics
- Simulation Cells & SOP
- Cycle time validation
- OLP Download
- Robot & Cell Documentation
- Onsite Installation


Finishing & 2D Activities
- Detail & Assembly drawings
- Machine Drawings
- Generating BOM
- Unit Assembly Layout
- NC’s Body positioning
- Standardized Dimensions
Engage
At e-MUG, we believe in building long-lasting relationships with our clients. We understand that every project is unique and requires a tailored approach to meet specific needs. That’s why we offer various engagement models to ensure that we provide the best value and service to our clients. Whether it’s a short-term project or a long-term partnership, we are committed to delivering results that exceed expectations.
- Contact us through our website or email to discuss project requirements
- Schedule a consultation with our team to determine the best approach for the project