Automotive & Transportation
Overview
Automotive OEMs are globally competing to penetrate the market with new products, enhanced performance of existing products and reaching out to customers with economical, efficient and innovative products in quick time.
e-MUG with its core competencies and automotive domain expertise is positioned as a potential partner who can provide value across the entire product lifecycle. Our experience in providing such value is demonstrated by strong management practices and vast experience in terms of scalability and quality towards product design and engineering.
e-MUG has successfully executed several developmental, turnkey projects for global and Indian Automotive OEMs. Our solutions address every phase in automotive design and development lifecycle. The solution offerings range from concept evaluation phase to the after start of production phase.
Our other important aspect is to provide value driven engineering design solutions by identifying the right features and their perceived benefits along with delivering them at the target cost which is the key in developing winning products.
Automotive Systems-Solutions offered
BODY SYSTEM
Body In White
Doors and Closures
Sunroof / Moonroof
INTERIORS
HVAC
Instrumental Panel
Interior Hard Trims
Interior Soft Trims
SEATING
Seating Structure
Foam Design
Mechanism Design
CHASSIS & POWERTRAIN
Chassis
Brakes
Front Subframe
Rear Subframe
Steering System
EXTERIORS
Claddings
Lighting
Front Facia
Rear Facia
ELECTRIFICATION
High Voltage System
Low Voltage System
Wiring Harness
Foam Board Design
Charging
AUTONOMOUS
ADAS
Connectivity
Lidar and Radar
Infotainment
VEHICLE PACKAGING AND INTEGRATION
- Full Vehicle level Packaging and Integration
- System Level Packaging and Integration
- Digital Mock-up
- Static and Dynamic Gap Study
- Kinematics Study
- Design Level Optimization for Product performance
- Design for Assembly Studies
- Serviceability & Maintenance Studies
- Value Engineering
- Trouble Shooting
- Project Management
DIMENSIONAL MANAGEMENT SERVICES
- GD&T Application, Interpretation,
- GD&T Development & Optimization
- Variation Management Services (Predictive & Reactive Studies)
- Interface Control & Management
- Qualitative Assessment of Drawings
for Assembly & Function
-
- Interchangeability Studies for Assemblies
- Tolerance Stack-ups & Tolerance Analysis
- Worst Case Analysis
- Gap and Flush Studies
CAE VALIDATION
- Model Build Activities
- Quick and Quality Meshing
- Customization and Batch Meshing
- Fatigue Calculations
- Part & Assembly Fatigue
- Spot Weld Fatigue
- Noise Vibration and Harshness
- Body Stiffness & Frequency Response
- Point Mobility & Road Noise
- Durability
- Static and Dynamic Study
- Crash
- Frontal and Side Crash
- Regulations Studies
DESIGN & CAD HANDLING
- Concept Designs
- Master Sections Creations
- Mechanism Design
- Modular Design Concepts
- Envelope Design
- System Level Design
- System level Calculations
- Part Level Calculations and Design
- Parametric Modelling
- Detailing and Drafting
- Design for Manufacturing
- Large Assembly Creations and Management
- Product Data Management (TcE and Enovia)
CAE AND CFD VALIDATION
- Model Build Activities
- Quick and Quality Meshing
- Customization and Batch Meshing
- Steady or Transient Flow Analysis
- Newtonian or Non-Newtonian Analysis
- Laminar or Turbulent Flow Analysis
- Heat Transfer Analysis
- Single and Multi phase Analysis
MANUFACTURING ENGINEERING SERVICES
- Tool, Mold, Die Design
- Jigs and Fixture Design and Detailing
- Welding Fixture Design and Detailing
- Simulation Design (Ergonomic & Safety)
- Factory & Facility Design
- Assembly Validation
- NC/CNC Programming
- Offline Robot Programming
- Standard Work Sheets
- Build Books (visual aids)
Automotive Systems-DOMAINS Addressed
POWERTRAIN
Engine
Powertrain
Transmission
Exhaust System
CHASSIS & SAFETY SYSTEM
Braking
Suspension System
Airbags
Collision Avoidance System
Vehicle Stability
ADAS
INFOTAINMENT
Navigation System
Display
Audio System
Smart Phone Integration
TELEMATICS
GPS Tracking
Remote Diagnostics
Over the Air Updates
ELECTRO MOBILITY
Battery and battery management
Charging (on-bord,inductive and DC)
Electrical safety
Fuction safety(ISO 26262)
High voltage systems
Electrical machines and inverters
Climate management of battery and power electronics
Testing(ML/SIL/HIL and vehicle)
Embedded Software
As the automotive industry continues to evolve, the use of embedded systems is becoming increasingly critical. From advanced driver assistance systems (ADAS) to infotainment systems, embedded systems are powering the next generation of automobiles. At e-MUG, we specialize in providing cutting-edge solutions for automotive embedded systems that are designed to meet the latest industry standards and stay ahead of the trends.
Our team of experts brings years of experience in developing embedded systems for the automotive industry. We are committed to delivering innovative and high-quality solutions that meet the specific needs of our customers. With a focus on the latest technologies and emerging trends, we work closely with our clients to develop customized solutions that help them stay ahead of the competition. Whether it’s ADAS, infotainment, or any other embedded system, we have the expertise and resources to deliver world-class solutions that exceed expectations.
- Function development
- Function safety
- Sensor technologies
- Antenna systems
- Electrical hardware
- Software development
- UX Driver Interaction
- Continous integration
- Cyber security
Embedded software-Services Offered
At e-MUG, we specialize in providing cutting-edge solutions for automotive embedded systems that are designed to meet the latest industry standards and stay ahead of the trends.
SPECIFICATIONS AND DESIGN
Requirement Specification
Legacy Code and Model
WRT Change requests
SW Architecture Design
Unit Design
IMPLEMENTATION
MCAL Development
Basic Software Development
Application Development
COMPLIANCE
AUTOSAR Compliance
ISO 26262 Compliance
Model Base Compliance
VERIFICATION AND VALIDATION
Unit Testing
System Level Testing
Integration Testing
Software Requirement Testing
SIL, MIL, HIL Testing
REVIEW,PROCESS & RELEASE
Agile Process
V-Model
Over All Review
EMBEDDED HARDWARE SERVICES
As technology continues to evolve and the automotive industry becomes increasingly complex, it is critical to have reliable and high-quality embedded hardware services in place. At e-MUG, we understand the importance of precision and efficiency when it comes to automotive hardware development. Our team of experienced engineers and designers are equipped with the latest tools and technologies to deliver robust solutions for your hardware needs. From design and prototyping to testing and deployment, we provide end-to-end embedded hardware services to help you achieve your automotive goals.
PRODUCT DEVELOPMENT
System Architecture Design
Hardware Design
Schematics and PCB files
Gerber Files for the PCB
Verification and Validation
SOFTWARE AND FIRMWARE
Design of communication protocols
Enhancement of existing applications
Migration between different Operating
ADAS and ISO 26262 Compliance
RE-ENGINEERING
Porting of Firmware from
low-end Micro-controllers to
advanced Micro-controllers
Conversion of legacy
applications
Manufacturing Engineering
Manufacturing Engineering is a critical component of the product development process, as it lays the foundation for the manufacturing of high-quality products with optimal efficiency. At e-MUG, we offer a wide range of services in Manufacturing Engineering that encompass Industrial Automation, CNC Programming, BIW fixture design, Factory Design, Factory Simulations, and Special purpose Machines. Our team of highly experienced engineers and technicians work closely with our clients to design, develop, and implement customized manufacturing solutions that are tailored to meet their specific needs and requirements.
We believe that Industrial Automation is the future of manufacturing, and we leverage the latest technologies and tools to provide cutting-edge solutions that help our clients stay ahead of the curve. From developing CNC programs that enhance precision and accuracy, to designing BIW fixtures that optimize the assembly process, we take a comprehensive approach to Manufacturing Engineering that enables us to deliver top-notch results.
With years of experience and expertise in the field, we have a proven track record of delivering world-class manufacturing solutions to clients across a range of industries. Our focus on innovation, quality, and customer satisfaction has helped us build long-term relationships with our clients, and we continue to work tirelessly to deliver better value each year.
Design of BIW Tooling for Automotive Systems
Front Doors
Rear Doors
Body sides (Inner & Outer)
Fender
Roof
Floor
Engine Box
Dash Panel
Deck Lid
Hood
Rear Qtr Panel
Design of Welding Fixtures
Geo Station
Re–spot station
Loading Station
Passing table
Checking fixture
Marriage station
Hand Tools
Gun stands
Holding Fixtures
Repair Stations
Roller Hemming Fixtures
Grippers
Design of Stations
Framing Stations
Material handling
Underbody Stations
Hanging Stations
Welding & docking
Main Line Assembly Stations
At e-MUG, we specialize in providing cutting-edge solutions for automotive Manufacturing Engineering that are designed to meet the latest industry standards and stay ahead of the trends.
Below is the list of the activities that we can take up in the Manufacturing Industry.
PROCESS UNDERSTANDING
Standards & Layout
Plant Process study
Panel Build Sequence
Feasibility study
Ergonomics
M-T-M time analysis for manual workplaces
Analysis of cycle time
CONCEPT DESIGN
Preliminary fixture design
Concept for Welding Fixtures
Iterative design with simulation
Conveyers, Gun Study, Grippers , Hemming Beds
SIMULATION
Reachability & Feasibility Study
Layout Optimization
Gun Selection and Mounting
Fixture Validation & Kinematics
Simulation Cells & SOP
Cycle time validation
OLP Download
Robot & Cell Documentation
Onsite installation support
FINISHING AND 2D ACTIVITIES
Detail & Assembly drawings
Machining Drawings
Generating BOM
Unit Assembly Layout
NC’s Body positioning
Standardized dimensions
INDUSTRIAL AUTOMATION
Industrial automation and special purpose machines have revolutionized the way manufacturing industries operate by increasing efficiency, precision, and safety. With advancements in technology and engineering expertise, the possibilities for automation and special purpose machines are endless. At e-MUG, we offer comprehensive solutions for industrial automation and special purpose machines that are tailored to the unique needs of our clients. Our focus on innovation and customer satisfaction allows us to provide state-of-the-art solutions that not only increase productivity but also enhance safety and accuracy in industrial processes.
Process Understanding
Standards & Layout
Plant Process study
Feasibility study
Ergonomics
M-T-M time analysis for manual workplaces
Analysis of cycle time
Concept Design
Preliminary concept design
DAP: Design Approval Preview
Design calculations
3D Concept for Assembly Lines
Pre release BOM ( Commercial)
Iterative design with simulation
3D Finish & Review
Finishing & 2D Activities
Detail & Assembly drawings
Machining Drawings
Generating BOM
Sub Assembly Layout
Standardized dimensions
Industry Focus
At e-MUG, we understand the critical role that transportation plays in our daily lives and the global economy. As such, we are dedicated to providing innovative and high-quality engineering solutions to our clients in the transportation industry. Our team of experts is equipped to work on a wide range of transportation product domains, including:
Automotive
Passenger Cars
Sports Utility Vehicles
Multi Utility Vehicles
2 Wheelers
3 Wheelers
Quad Bikes
Trucks and Busses
Passengers Business
Luxury Busses
Commercial Vehicles
Agricultural Machinery
Tractors
Harvesters
Forestry
Lawn and Garden
Aerospace
Aircraft design
Manufacturing
Maintenance to avionics and control systems
Railways
Railway infrastructure
Rolling stock
Signaling
Off- Highway Vehicles
Earth Moving Equipment
Access Platform
Cranes and Telescopic Handlers
Marine
Naval architecture
Marine systems
Vessel operations
Testimonials
e-MUG's IT services have significantly transformed our business operations. Their expertise in implementing cutting-edge technologies, such as IoT solutions and software development, has empowered us to streamline processes, enhance productivity, and improve overall efficiency. We appreciate their commitment to understanding our unique business requirements and delivering tailored solutions that meet our needs. e-MUG is our go-to partner for all our IT needs.
The expertise and support provided by e-MUG in the field of embedded software for medical devices have been instrumental in the success of our projects. Their team's in-depth knowledge, adherence to regulatory standards, and commitment to quality have resulted in robust and reliable software solutions. e-MUG's collaborative approach and dedication to customer satisfaction have made them our trusted partner in the medical device industry.
Working with e-MUG for our manufacturing engineering needs has been a game-changer for our organization. Their comprehensive solutions, including tool design, factory line design, and continuous improvement programs, have significantly optimized our production processes. The e-MUG team's deep understanding of the industry and their innovative approach have helped us achieve operational excellence and increased efficiency. We truly value their partnership and look forward to continued success together.
e-MUG's resource deployment services have been instrumental in augmenting our team with highly skilled professionals. Their flexible and efficient resource allocation process has allowed us to quickly scale up our workforce to meet project demands. We appreciate e-MUG's ability to provide us with top-notch talent that seamlessly integrates with our team and delivers outstanding results.
The Concept was well appreciated by the management team. Please convey my regards to the whole team at e-MUG! Cheers!
The Results were really helpful to tweak the design for more stability, The CAE report is complete and informative
We are very pleased with the outcome of the project and with e-MUG’s efforts. Schedule milestones were met, and delivery was of high quality. Thanks again for a job well done!
Models and Drawings are perfect and most important is the GD&T work that was done on the manufacturing drawings
Thanks for the delivery; Had reviewed the same and delivered to Manufacturing. Once again thanks for the quick support
“e-MUG’s resource deployment services have been instrumental in augmenting our team with highly skilled professionals. Their flexible and efficient resource allocation process has allowed us to quickly scale up our workforce to meet project demands. We appreciate e-MUG’s ability to provide us with top-notch talent that seamlessly integrates with our team and delivers outstanding results.”
Engage
At e-MUG, we believe in building long-lasting relationships with our clients. We understand that every project is unique and requires a tailored approach to meet specific needs. That’s why we offer various engagement models to ensure that we provide the best value and service to our clients. Whether it’s a short-term project or a long-term partnership, we are committed to delivering results that exceed expectations.
- Contact us through our website or email to discuss project requirements.
- Schedule a consultation with our team to determine the best approach for the project.
- Participate in our continuous improvement program to ensure ongoing success and optimization.
- Attend industry events and conferences where we have a presence to connect with us and learn more about our services.