Aerospace

Overview

Pressurizing aerospace and defense OEM’s to innovate constantly is the constant struggle of today. Pressuring these OEM’s for designing small components, weights, costs, and time-to-market without compromising safety & security is a huge challenge for suppliers. These critical requirements combined with the growing pressure from digital transformation and customer expectations have made it necessary for suppliers to optimize business operations and practices. e-MUG takes pride in partnering with leading A&D companies to deliver value driven solutions that lead to positive outcomes. We undertake design & system level ownership of complex component, sub-systems, and modules ensuring that our customers can sustain a competitive advantage.

Services- Domains

Seating System

  • Main Cabin
  • Business Class
  • Super First Class
  • Business Jets
  • Divans

Aero Interiors

  • Oxygen Systems
  • Structures & Monuments
  • Galleys
  • Crew Rests
  • Monuments
  • Lavatories

Passenger Service Areas

  • LOPA 3D and 2D
  • Cable and Harness
  • Inflight Entertainment

Aero Systems

  • Landing Gears
  • Hydraulics Systems
  • Control Mechanism

Aero Structures

  • Fuselage
  • Wings
  • Empennage
  • Composites

DESIGN

  • Concept Proposal
  • Alternate Designs
  • Material Selection
  • Process Selection
  • Top-down Costing
  • Product Evaluation
  • Weight Saving Solutions
  • Assembly Parts Reduction
  • Optimisation

VALIDATION

  • Hand Calculations
  • Meshing and Model Build
  • Stress Analysis
  • Static and Dynamic Analysis
  • Stress Structure Investigation
  • Composite Structure Design
  • Finite Element Analysis
  • of composite components
  • Failure Modes
  • Layup Optimization
  • Design Optimization
  • Certification Reports

ENGINEERING

  • CAD Modelling (Composites/Machined/Sheet Metal/Plastics)
  • Detail Engineering
  • Mechanism Design
  • DFM & DFA
  • Tolerance Study
  • Sustenance Engineering
  • Harness Routing and Installation

Virtual Manufacturing

  • Virtual Manufacturing
  • Fabric forming & draping
  • Resin Curing
  • Resin Infusion
  • Material Permeability
  • Isothermal
  • Closed & Opened Mould
  • Automated Prepreg technologies
  • Machining
  • Through Thickness Reinforcement
  • Residual Stress and Distortion

MANUFACTURING

ENGINEERING SERVICES

  • Tool, Mold, Die Design
  • Jigs and Fixture Design and Detailing
  • Welding Fixture Design and Detailing
  • Simulation Design (Ergonomic & Safety)
  • Factory & Facility Design
  • Assembly Validation
  • NC/CNC Programming
  • Offline Robot Programming
  • Standard Work Sheets
  • Build Books (visual aids)

TECHNICAL

PUBLICATIONS

  • Parts Catalogue
  • Tech Illustrations
  • Technical Manuals
  • Interactive Manuals

Testimonials

e-MUG's IT services have significantly transformed our business operations. Their expertise in implementing cutting-edge technologies, such as IoT solutions and software development, has empowered us to streamline processes, enhance productivity, and improve overall efficiency. We appreciate their commitment to understanding our unique business requirements and delivering tailored solutions that meet our needs. e-MUG is our go-to partner for all our IT needs.

Medical Device Industry Client

The expertise and support provided by e-MUG in the field of embedded software for medical devices have been instrumental in the success of our projects. Their team's in-depth knowledge, adherence to regulatory standards, and commitment to quality have resulted in robust and reliable software solutions. e-MUG's collaborative approach and dedication to customer satisfaction have made them our trusted partner in the medical device industry.

Manufacturing Industry Client

Working with e-MUG for our manufacturing engineering needs has been a game-changer for our organization. Their comprehensive solutions, including tool design, factory line design, and continuous improvement programs, have significantly optimized our production processes. The e-MUG team's deep understanding of the industry and their innovative approach have helped us achieve operational excellence and increased efficiency. We truly value their partnership and look forward to continued success together.

Automotive Industry Client

e-MUG's resource deployment services have been instrumental in augmenting our team with highly skilled professionals. Their flexible and efficient resource allocation process has allowed us to quickly scale up our workforce to meet project demands. We appreciate e-MUG's ability to provide us with top-notch talent that seamlessly integrates with our team and delivers outstanding results.

Automotive Customer

The Concept was well appreciated by the management team. Please convey my regards to the whole team at e-MUG! Cheers!

Appliance Supplier

The Results were really helpful to tweak the design for more stability, The CAE report is complete and informative

Industrial Supplier

We are very pleased with the outcome of the project and with e-MUG’s efforts. Schedule milestones were met, and delivery was of high quality. Thanks again for a job well done!

Leading Automotive Supplier

Models and Drawings are perfect and most important is the GD&T work that was done on the manufacturing drawings

Automotive Supplier

Thanks for the delivery; Had reviewed the same and delivered to Manufacturing. Once again thanks for the quick support

Appliance Supplier

“e-MUG’s resource deployment services have been instrumental in augmenting our team with highly skilled professionals. Their flexible and efficient resource allocation process has allowed us to quickly scale up our workforce to meet project demands. We appreciate e-MUG’s ability to provide us with top-notch talent that seamlessly integrates with our team and delivers outstanding results.”

Automotive Customer

Engage

 At e-MUG, we believe in building long-lasting relationships with our clients. We understand that every project is unique and requires a tailored approach to meet specific needs. That’s why we offer various engagement models to ensure that we provide the best value and service to our clients. Whether it’s a short-term project or a long-term partnership, we are committed to delivering results that exceed expectations.

  • Contact us through our website or email to discuss project requirements.
  • Schedule a consultation with our team to determine the best approach for the project.
  • Participate in our continuous improvement program to ensure ongoing success and optimization.
  • Attend industry events and conferences where we have a presence to connect with us and learn more about our services.