Automotive & Transportation
Overview
Automotive OEMs are globally competing to penetrate the market with new products, enhanced performance of existing products and reaching out to customers with economical, efficient and innovative products in quick time.
e-MUG with its core competencies and automotive domain expertise is positioned as a potential partner who can provide value across the entire product lifecycle. Our experience in providing such value is demonstrated by strong management practices and vast experience in terms of scalability and quality towards product design and engineering.
e-MUG has successfully executed several developmental, turnkey projects for global and Indian Automotive OEMs. Our solutions address every phase in automotive design and development lifecycle. The solution offerings range from concept evaluation phase to the after start of production phase.
Our other important aspect is to provide value driven engineering design solutions by identifying the right features and their perceived benefits along with delivering them at the target cost which is the key in developing winning products.
Automotive Systems-Solutions offered
BODY SYSTEM
Body In White
Doors and Closures
Sunroof / Moonroof
INTERIORS
Instrumental Panel
Interior Hard Trims
Interior Soft Trims
SEATING
Foam Design
Mechanism Design
CHASSIS & POWERTRAIN
Brakes
Front Subframe
Rear Subframe
Steering System
EXTERIORS
Lighting
Front Facia
Rear Facia
ELECTRIFICATION
Low Voltage System
Wiring Harness
Foam Board Design
Charging
AUTONOMOUS
Connectivity
Lidar and Radar
Infotainment
VEHICLE PACKAGING AND INTEGRATION
- Full Vehicle level Packaging and Integration
- System Level Packaging and Integration
- Digital Mock-up
- Static and Dynamic Gap Study
- Kinematics Study
- Design Level Optimization for Product performance
- Design for Assembly Studies
- Serviceability & Maintenance Studies
- Value Engineering
- Trouble Shooting
- Project Management
DIMENSIONAL MANAGEMENT SERVICES
- GD&T Application, Interpretation,
- GD&T Development & Optimization
- Variation Management Services (Predictive & Reactive Studies)
- Interface Control & Management
- Qualitative Assessment of Drawings
<h3>for Assembly & Function</h3>
- Interchangeability Studies for Assemblies
- Tolerance Stack-ups & Tolerance Analysis
- Worst Case Analysis
- Gap and Flush Studies
CAE VALIDATION
- Model Build Activities
- Quick and Quality Meshing
- Customization and Batch Meshing
- Fatigue Calculations
- Part & Assembly Fatigue
- Spot Weld Fatigue
- Noise Vibration and Harshness
- Body Stiffness & Frequency Response
- Point Mobility & Road Noise
- Durability
- Static and Dynamic Study
- Crash
- Frontal and Side Crash
- Regulations Studies
DESIGN & CAD HANDLING
- Concept Designs
- Master Sections Creations
- Mechanism Design
- Modular Design Concepts
- Envelope Design
- System Level Design
- System level Calculations
- Part Level Calculations and Design
- Parametric Modelling
- Detailing and Drafting
- Design for Manufacturing
- Large Assembly Creations and Management
- Product Data Management (TcE and Enovia)
CAE AND CFD VALIDATION
- Model Build Activities
- Quick and Quality Meshing
- Customization and Batch Meshing
- Steady or Transient Flow Analysis
- Newtonian or Non-Newtonian Analysis
- Laminar or Turbulent Flow Analysis
- Heat Transfer Analysis
- Single and Multi phase Analysis
MANUFACTURING ENGINEERING SERVICES
- Tool, Mold, Die Design
- Jigs and Fixture Design and Detailing
- Welding Fixture Design and Detailing
- Simulation Design (Ergonomic & Safety)
- Factory & Facility Design
- Assembly Validation
- NC/CNC Programming
- Offline Robot Programming
- Standard Work Sheets
- Build Books (visual aids)
Automotive Systems-DOMAINS Addressed
POWERTRAIN
Engine
Powertrain
Transmission
Exhaust System
CHASSIS & SAFETY SYSTEM
Braking
Suspension System
Airbags
Collision Avoidance System
Vehicle Stability
ADAS
INFOTAINMENT
Navigation System
Display
Audio System
Smart Phone Integration
TELEMATICS
GPS Tracking
Remote Diagnostics
Over the Air Updates
ELECTRO MOBILITY
Battery and battery management
Charging (on-bord,inductive and DC)
Electrical safety
Fuction safety(ISO 26262)
High voltage systems
Electrical machines and inverters
Climate management of battery and power electronics
Testing(ML/SIL/HIL and vehicle)